About Course

Alarm overload in manufacturing can lead to missed critical alerts, increasing the risk of disasters or losses. Thus, effective alarm management is crucial for safe and stable plant operations.

In the 1994 investigation report on the explosion and fire at a Milford Haven refinery in Britain, alarms rang for five hours, but operators missed the critical signs leading to the explosion. Alarms signal operators about process abnormalities, prompting immediate action. However, during alarm flooding, operators might miss critical alerts or misinterpret situations, heightening the risk of plant disasters or production losses. Plant safety hinges on timely and accurate alarm annunciation to operators.

This course delves into alarm rationalisation, focusing on optimising alarm systems for safe operation. Learners will explore techniques to reduce alarm numbers, prioritise alerts and validate alarm limits. These measures help reduce the workload of operators and foster a safer working environment within the plant. In the event of a plant upset, operators gain better visibility on critical alarms, enabling more effective responses. Through understanding effective procedures and strategies for alarm rationalisation, learners will be equipped to prioritise and configure alarm settings for improved plant safety and operational efficiency.

Skills you’ll gain
Process Safety
Chemical Engineering

Who Should Attend

Project engineers
Operation engineers
Control and Instrument engineers
Maintenance engineers
Risk management practitioners
Prerequisites

Possess a degree or with relevant experiences in engineering, science or related fields in industrial safety

Learning Outcomes

Alarm management guidance and standards

  • EEMUA 191
  • IEC 62682
  • ISA 18.2

Seven steps to a highly effective alarm system

  • Step 1: Develop, adopt, and maintain an alarm philosophy
  • Step 2: Collect data and benchmark your systems
  • Step 3: Perform “Bad Actor” alarm resolution
  • Step 4: Perform alarm documentation and rationalisation
  • Step 5: Implement alarm audit and enforcement technology
  • Step 6: Implement real-time alarm management
  • Step 7: Control and maintain your improved system

ISA-18.2 Alarm rationalisation process – Alarm Life Cycle

  • Philosophy
  • Identification: Management of change
  • Rationalisation
  • Detail design
  • Implementaion
  • Operation: Monitoring and assessment
  • Maintenance: Monitoring and assessment
  • Audit

Teaching Team

Lim Kok Hwa
Lim Kok Hwa

Associate Professor/ Director, Professional Officers, Food, Chemical and Biotechnology, Singapore Institute of Technology

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Thia Cheong Meng
Thia Cheong Meng

Principal Risk Consultant

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Course Details

Schedule

Course RunDatesTime
Oct 20252 – 3 Oct9:00 am – 6:00 pm

Certificate and Assessment

A Certificate of Attainment will be issued to participants who

  • Attend at least 75% of the module; and
  • Undertake and pass non-credit bearing assessment during the module; and
  • Submit a written portfolio within one month of the module

Participants who meet the attendance requirement but do not pass the assessment will receive a Certificate of Participation.

Participants who successfully obtain all 8 Certificate of Attainment in the Process Safety Management and Engineering Design series will receive a Graduate Certificate in Process Safety Management and Engineering Design.

Fee Structure

The full fee for this course is S$2,616.00.

Funding CategoryEligible FundingCourse Fees Payable After Funding
Singapore Citizen (Below 40)70%S$784.80
Singapore Citizen (Above 40)
Funded under SkillsFuture Mid-Career Enhanced Subsidy (MCES)
90%S$304.80
Singapore PR / LTVP+ Holder70%S$784.80
Non-Singapore CitizenNot EligibleS$2,616.00


Note:

  • All fees above include GST. GST applies to individuals and Singapore-registered companies.

When applying for this course, in the "Remarks" field, please:

  • Inform us if you are a registered Workplace Safety and Health Officer (WSHO) to claim SDUs
  • Provide your PE registration number if you are a Professional Engineer to claim PDUs
For Organisations
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